1224 series four-color high-speed carton production line
印刷模切部分Printing die-cutting part
主要技术参数:The main technical parameters:
项目Item | 单位Unit | 2400 |
墙板内侧宽度Inside width of wall panel | mm | 2600 |
最大过纸尺寸Maximum paper size | mm | 1200×2400 |
最大有效印刷尺寸Maximum effective printing size | mm | 1200×2200 |
最小加工尺寸Minimum processing size | mm | 350×600 |
印刷版厚度Printing plate thickness | mm | 7.2 |
设计速度Design speed | pcs/min | 260 |
经济速度Economic speed | sheets/min | 200 |
主电机功率Main motor power | KW | 18.5 |
总功率Total power | KW | 30 |
重量weight | T | ≈18 |
套色精度Registration accuracy | mm | ±0.5 |
模切精度Die cutting accuracy | mm | ±1.5 |
(一)电脑及电气控制(1) Computer and electrical control
1、订单预设(没做过的定单)在10.4寸电脑彩屏上按要求输入新订单的尺寸,机器自动调节各部位的位置,一般纸
箱,试印一张即可调整至正确位置,减少纸板浪费。1. Order preset (for orders that have not been made before) input the size of new orders according to the requirements on the 10.4 inch computer color screen, and the machine automatically adjusts the position of each part, general paper Box, a trial printing can be adjusted to the correct position, reduce cardboard waste.
自动调节的位置包括:Automatically adjusted positions include:
(1) 送纸部前缘变速箱的位置。Position of the gearbox at the leading edge of the feeding section.
(2) 送纸部左挡板、右挡板、后挡板的位置。The position of the left baffle, right baffle and back baffle of the paper feeding section.
(3) 每个印刷部的印刷位置。The printing position of each printing department.
(4) 模切开槽前刀的位置。Position of tool before die cutting slot.
2、数据保存:当在加工产品数据已正确时,可把当前数据保存,以备下次使用;当再次使用时依据指令自动调整,节约调规时间,可储存订单1000个。Data storage: when the data of processed products is correct, the current data can be saved for the next use; When it is used again, it can be adjusted automatically according to the instruction, saving the time of regulating, and it can store 1000 orders.
3、各调整数据可单独调整,当不需使用订单功能时,可独立输入数据后自动运行,大量减少调整时间。The adjustment data can be adjusted independently. When the order function is not needed, the data can be input independently and automatically run, greatly reducing the adjustment time.
4、故障显示:可使操作员在机器操作过程中通过故障显示,能及时找出故障原因。fault display: can make the operator in the process of machine operation through the fault display, can find out the cause of the fault in time.
5、电脑原始数据修正:当在机器维修后丢失原始数据的情况下,用户可自己直接在彩屏上修正原始数据,缩短了用户在维修上的时间,从而方便了用户使用。Computer original data correction: when the original data is lost after machine maintenance, the user can directly correct the original data on the color screen, shortening the user's time in maintenance, so as to facilitate the user to use.
6、记忆归零:机器在工作过程中,如需打开机器进行擦版或少量换版时等,在机器合上后可自动恢复原来位置。memory return to zero: the machine in the process of work, such as the need to open the machine to erase the version or a small amount of version change, in the machine closed can automatically restore the original position.
7、可控式网纹辊升降:当某一组临时不需要印刷时,可控制成该组网纹辊不需下降、不需清洗墨辊。controllable anilox roller lifting: when a group of temporary do not need to print, controllable made of the group of anilox roller does not need to drop, do not need to clean the roller.
8、可自由设定齐纸时间,齐纸间隔时间,使操作更具灵活性,适合个人的操作习惯。It can set the time and interval of paper cleaning freely, making the operation more flexible and suitable for personal operation habits.
9、主触摸屏实时显示机器车速,并可打开或关闭主电机。The main touch screen displays the speed of the machine in real time, and can turn on or off the main motor.
10、主画面上显示订单设定数量、已经生产数量、本订单剩余(未生产)数量,定额完毕自动停止进纸,网纹辊自动脱离印版。The main screen shows the quantity set by the order, the quantity already produced and the remaining (unproduced) quantity of the order. When the quota is completed, the paper feeding will stop automatically, and the anilox roller will automatically leave the printing plate.
11、定速巡航功能:机器设置了四档定速巡航功能(40、80、120、160),只要按下相应的定速巡航按钮,机器自动加速或减速到相对应的车速。Constant speed cruise function: the machine is equipped with four-speed cruise function (40, 80, 120, 160). As long as the corresponding constant speed cruise button is pressed, the machine will automatically accelerate or decelerate to the corresponding speed.
12、进纸画面显示档板位置尺寸并设有上下限报警保护功能。The feeding screen displays the position and size of the baffle board and has the function of upper and lower limit alarm protection.
13、在机器运转工作产生意外时,画面显示过载并自动停机。When the machine runs unexpectedly, the screen displays overload and stops automatically.
14、可视化生产装置,在机器前方可通过独立的显示屏观看到后方的工作情况,以便工作的配合。Visualized production device, in front of the machine, you can watch the rear working situation through an independent display screen, so as to cooperate with the work.
15、在机器的前方和后方设有两地控制按钮,都可控制主机开关、风机开关、送纸开关、墨辊抬落、主机加速、主机减速、正反点动等。Visualized production device, in front of the machine, you can watch the rear working situation through an independent display screen, so as to cooperate with the work.
16、在机器的每个机组都可以正反点动主电机等。in each unit of the machine can be positive and negative point moving main motor, etc.
17、自动分机功能,机器可自动均匀的分开全部机组。Automatic extension function, the machine can automatically and evenly separate all units.
18、风机变频控制,在触摸屏上调节风量大小。fan frequency conversion control, adjust the air volume on the touch screen.
19、主电机采用变频电机变频控制,节能、平稳,装有马达启动保护装置,装有开机自动警报装置。The main motor adopts frequency conversion motor control, energy saving, stable, equipped with motor start protection device, equipped with automatic alarm device.
20、机器所有的相位变频控制,相位在换版和大距离调整时高速运行,半分钟左右版辊就可调整一周;相位自动调整的最后自动切换到低速模式,既加快了换单的速度,又保证了调整的精度。the machine all phase frequency conversion control, phase in the version and large distance adjustment of high-speed operation, half a minute or so version of the roller can be adjusted for a week; At the end of automatic phase adjustment, it automatically switches to low speed mode, which not only accelerates the speed of order changing, but also ensures the precision of adjustment.
21、可选装远程维护功能,实行零点维护。Optional remote maintenance function, zero maintenance.
22、如果机器选装了远程维护功能,当本公司软件改进时,机器出厂三年内可免费升级软件。If the machine is equipped with remote maintenance function, when the company's software is improved, the machine can be upgraded free of charge within three years after leaving the factory.
(二)送纸部(独立前缘送纸)Feeding section (independent leading edge feeding)
1、机台离合Machine clutch
【1】电动控制机台离合附警铃,行进间持续响铃警示,确保作业人员安全。 The electric control machine is attached with an alarm bell for clutch, which continuously rings for warning during moving to ensure the safety of operators.
【2】每个机组之间都装有急停开关,可由内部控制停止机台移动,确保内部作业人员的安全。There is an emergency stop switch between each unit, which can stop the movement of the machine by internal control to ensure the safety of internal workers.
【3】传动轴附摩擦式离合器,避免误操作而伤害机器。Drive shaft with friction clutch, avoid misoperation and damage to the machine.
【4】气压式联锁装置。Pneumatic interlocking device.
【5】整机总锁地轨。The whole machine locks the ground rail.
2、前缘送纸系统Leading edge paper feeding system
【1】变频控制吸风辅助送纸,7.5KW高压风机,可根据纸板弯曲条件不同,在触摸屏上做风量调整,确保供纸顺畅。Frequency conversion control suction air auxiliary paper feeding, 7.5KW high pressure fan, according to the different bending conditions of cardboard, the air volume can be adjusted on the touch screen to ensure smooth paper supply.
【2】模切部装有联锁控制开关,控制急停送纸。The die-cutting part is equipped with an interlocking control switch to control the urgent stop of paper feeding.
【3】抬纸、落纸用气缸推动,动作迅速省力。lifting paper and dropping paper are pushed by cylinder, which is quick and labor-saving.
【4】采用前缘滚轮送纸系统,可大大提升弯曲纸板的送纸稳定性。The paper feeding system with leading edge roller can greatly improve the stability of the paper feeding of curved cardboard.
【5】左右侧挡板位置电脑调整(按钮也可调整),前挡板间隙手动同步调整。Position of left and right baffles can be adjusted by computer (button can also be adjusted), and clearance of front baffles can be adjusted manually and synchronously.
【6】供纸计数器,设定、显示生产数量。Paper supply counter, set and display the production quantity.
3、除尘装置Dust removal device
【1】送纸部标配毛刷除尘装置,可大量清除纸板印刷面上的杂质,提高印刷质量。The paper feeding department is standard equipped with brush dust removal device, which can remove the impurities on the printing surface of cardboard and improve the printing quality.
4、前送纸辊Front feeding roller
【1】上辊外径为¢155.2mm,实心钢包裹耐磨橡胶,并做平衡校正。the outer diameter of the upper roller is ¢155.2mm, solid steel wrapped in wear-resistant rubber, and balance correction.
【2】下辊¢155.2mm 压花镀硬鉻,并做平衡校正。the lower roll - 155.2mm embossing hard chrome plating, and do balance correction.
【3】送纸辊间隙刻度盘手动调整,调整范围 0~11mm。The clearance dial of the feed roller is manually adjusted with the adjustment range of 0 ~ 11mm.
5、后送纸辊Paper feeding roller
【1】上辊外径为¢145.2mm,实心钢包裹耐磨橡胶,并做平衡校正。the outer diameter of the upper roller is ¢145.2mm, solid steel wrapped in wear-resistant rubber, and do balance correction.
【2】下辊¢155.2mm 压花镀硬鉻,并做平衡校正。the lower roll - 155.2mm embossing hard chrome plating, and do balance correction.
【3】送纸辊间隙刻度盘手动调整,调整范围 0~11mm。The clearance dial of the feed roller is manually adjusted with the adjustment range of 0 ~ 11mm.
6、自动送纸操作控制(归零装置)Automatic paper feeding operation control (return to zero device)
【1】控制面板装有10.4寸彩色触摸屏,可控制送纸部、印刷部、模切部,操作方便、快捷、精度高。The control panel is equipped with a 10.4 inch color touch screen, which can control the feeding part, printing part and die-cutting part. The operation is convenient, fast and high precision.
【2】左挡板、右挡板、后挡板电脑调整(按钮也可调整),并有电脑控制的拍齐纸功能。The left baffle, right baffle and rear baffle can be adjusted by computer (the button can also be adjusted), and the function of patting paper evenly is controlled by computer.
【3】送纸部、印刷部、模切部自动归零。Paper feeding department, printing department and die-cutting department automatically reset to zero.
【4】一般纸箱使用自动归零装置,试印一张即可调整至正确位置,减少纸板浪费。General cartons use automatic zeroing device, trial printing one can be adjusted to the correct position, reduce cardboard waste.
(三)印刷部Printing Department
1、印刷辊(版辊)Printing roller (plate roller)
【1】外径为¢395.6mm(含版外径为¢410mm)。the outer diameter is ¢395.6mm (including the outer diameter of the version is ¢410mm).
【2】印版辊轴头调质,全管除应力回火处理。plate roller head quenching and tempering, full tube stress removal tempering treatment.
【3】动、静平衡校正,运转平稳。Dynamic and static balance correction, smooth operation.
【4】表面研磨,镀硬鉻。Surface grinding, hard chrome plating.
【5】棘轮固定式卷板轴。Ratchet fixed plate winding shaft.
【6】采用全版挂板机构安装方便、快捷,适用 10mm×3mm 挂版条。the full version of the hanging plate mechanism is easy and fast to install, suitable for 10mm×3mm hanging plate bar.
【7】装卸印刷版,脚踏开关电动控制正反转,设有高速和低速两种模式,装卸印刷版的速度是一般机器的三倍。Loading and unloading printing plates, foot switch electric control of positive and negative rotation, with two modes of high speed and low speed, loading and unloading printing plates speed is three times that of ordinary machines.
2、印刷压辊printing press roller
【1】外径为¢155.2mm。the outer diameter is ¢155.2mm.
【2】压印辊轴头调质,全管除应力回火处理。Embossing roller head quenching and tempering, stress removal and tempering of the whole tube.
【3】钢管表面研磨,镀硬鉻。The surface of steel pipe is ground and plated with hard chromium.
【4】做平衡校正,运转平稳。do balance correction, smooth operation.
【5】印刷压辊间隙刻度盘手动调整,调整范围 0~12mm。The gap dial of the printing press roll is manually adjusted with an adjustment range of 0 ~ 12mm.
3、送纸上、下辊Feed the upper and lower rolls of paper
【1】上辊:外径为¢99mm 厚壁钢管,配两个外径为¢145.2mm的纸轮。upper roller: the outer diameter is ¢99mm thick-walled steel pipe, with two ¢145.2mm paper wheels.
【2】送纸轮快速免扳手调整。The paper feeding wheel is quickly adjusted without wrench.
【3】下辊:外径为¢155.2mm 厚壁钢管,表面研磨,镀硬鉻。lower roller: ¢155.2mm thick wall steel pipe with surface grinding and hard chrome plating.
【4】送纸辊间隙刻度盘手动调整,调整范围是 0~12mm。The paper feeding roller gap dial is manually adjusted, and the adjustment range is 0 ~ 12mm.
4、可选装吸附送纸 Optional adsorption paper feeding
【1】真空吸附滚轮送纸,可根据纸板大小分段控制风量。The paper is fed by the vacuum suction roller, and the air volume can be controlled in sections according to the size of the cardboard.
【2】无送纸压辊,实现免压送纸,增强瓦楞纸板的抗压能力。No paper feeding pressure roller, realizes pressure-free paper feeding, and enhances the pressure resistance of corrugated cardboard.
5、钢质网纹辊Steel anilox roller
【1】外径为¢213.4mm。The outer diameter is ¢213.4mm.
【2】钢管表面研磨,压制网纹,镀硬鉻。The surface of the steel pipe is ground, reticulated, and plated with hard chromium.
【3】做平衡校正,运转平稳。Perform balance correction to ensure stable operation.
【4】网目数为 200 目、220 目,250 目、280 目任选。The number of meshes is 200 meshes, 220 meshes, 250 meshes or 280 meshes are optional.
【5】配合送纸系统气压式自动升降装置。(送纸时网纹辊下降与印版接触,停止送纸时网纹辊上升与印版分离)With the pneumatic automatic lifting device of the paper feeding system. (When feeding paper, the anilox roller descends to contact the printing plate, and when paper feeding stops, the anilox roller rises and separates from the printing plate)
【6】网纹辊附楔块式超越离合器,匀墨、洗墨时方便快捷。The anilox roller is equipped with a wedge-type overrunning clutch, which is convenient and quick to distribute and wash the ink.
6、可选装陶瓷辊 Optional ceramic roller
【1】外径为¢213.4mm,内表面全程加工,使物理性一致。The outer diameter is ¢213.4mm, and the inner surface is processed throughout to make the physical properties consistent.
【2】钢管表面经特殊加工处理后喷涂陶瓷,激光雕刻网纹。The surface of the steel pipe is specially processed and then sprayed with ceramics and laser engraved with netting.
【3】网纹数为 280、300、320、350、380 目任选。The mesh number is 280, 300, 320, 350, 380 optional.
【4】网点一致,上墨均匀、经久、耐用。Consistent dots, uniform inking, durable and durable.
【5】动、静平衡校正。Dynamic and static balance correction.
【6】比钢质网纹辊印刷细致精美、耐磨、寿命长。Compared with steel anilox rollers, the printing is more delicate and delicate, wear-resistant, and has a longer life.
7、橡胶辊Rubber roller
【1】外径为¢198mm。
【2】钢管表面包裹耐磨橡胶,并做动、静平衡校正。
【3】橡胶中高特殊研磨,匀墨均匀,传墨效果好。
【1】The outer diameter is ¢198mm.
【2】 The surface of the steel pipe is wrapped with wear-resistant rubber, and the dynamic and static balance is corrected.
【3】Special grinding for medium and high rubber, uniform ink distribution and good ink transfer effect.
8、可选装刮刀定墨系统Optional squeegee fixing ink system
【1】封闭式刮刀系统创新的腔室流体动力学及封墨
设计,输墨效果佳,更能节省油墨。
【2】气压或汽缸调节锁定,刮刀磨损自动补偿,使网
纹辊与刮墨刀贴合更好,以获得最佳刮墨效果。
【3】内腔室特弗龙(Teflon)防腐、防粘涂层,使油
墨传递和清洗更容易。
【4】全方位安装设计,可替代任何老式胶辊或单刮
刀系统。
【5】真正意义上的“全封闭”,特别适用于挥发性
溶剂单元,节省溶剂,改善工作环境。
【6】精确的刮墨角度及机械精度,更换刮刀后,能保证刮刀位置恒定,以确保始终如一的最佳刮墨效果。
【7】可调整补偿的密封系统,无需停机,确保传墨系统完全密封。
【8】可调整的密封块可以直接贴合在网纹辊雕刻面上,而不需要网纹辊两端光滑不雕刻带。
【9】封闭腔装卸容易,无需任何辅助工具。
[1] Innovative chamber fluid dynamics and ink sealing of the closed doctor blade system
The design, the ink delivery effect is good, and it can save the ink.
[2] Air pressure or cylinder is adjusted and locked, scraper wear is automatically compensated, and the net
The pattern roller and the squeegee fit better to obtain the best squeegee effect.
[3] Teflon anti-corrosion and anti-stick coating in the inner chamber to make oil
Ink transfer and cleaning are easier.
[4] All-round installation design, can replace any old-fashioned rubber roller or single scraper
Knife system.
[5] "Fully enclosed" in the true sense, especially suitable for volatile
Solvent unit saves solvent and improves working environment.
[6] Precise squeegee angle and mechanical precision, after replacing the squeegee, the position of the squeegee can be kept constant to ensure the consistent best squeegee effect.
【7】Adjustable and compensated sealing system, no need to stop, to ensure the ink transfer system is completely sealed.
[8] The adjustable sealing block can be directly attached to the engraving surface of the anilox roller, without the need for smooth and non-engraved belts at both ends of the anilox roller.
[9] The enclosed cavity is easy to load and unload without any auxiliary tools.
9、相位调整机构Phase adjustment mechanism
【1】行星式齿轮构造,360度正反转调整,智能化归零。
【2】印刷相位采用PLC触摸屏控制及变频电动数字式360度调整,高低速自动转换(运转、停止均可调整)。可储存订单1000个,调相精度可达0.15mm。
【3】PLC触摸屏控制电动横向调整,调整距离达10mm,调相精度可达0.1mm。
【4】擦版记忆复位:机器在工作过程中,如需打开机器进行擦版或少量换版时等,在机器合上后可自动恢复原来位置。
【1】Planetary gear structure, 360-degree forward and reverse adjustment, intelligent return to zero.
[2] The printing phase adopts PLC touch screen control and frequency conversion electric digital 360 degree adjustment, high and low speed automatic conversion (operation and stop can be adjusted). 1000 orders can be stored, and the phase modulation accuracy can reach 0.15mm.
[3] The PLC touch screen controls the electric horizontal adjustment, the adjustment distance is up to 10mm, and the phase adjustment accuracy can reach 0.1mm.
[4] Memory reset for erasing plate: During the working process of the machine, if the machine needs to be opened for erasing or a small amount of plate changes, etc., it can automatically restore the original position after the machine is closed.
10、水墨循环Ink circulation
【1】气压式隔膜泵,供墨稳定,操作保养简单。
【2】油墨过滤网,过滤杂质。
【3】上墨保护装置,胶辊与网纹辊合拢前,墨泵无法打开。
【4】缺墨报警装置,电脑实时监控机器是否缺墨,缺墨时可自动停止送纸,并有灯光和声音提示(中英文语音提示)。
【1】Pneumatic diaphragm pump, stable ink supply, simple operation and maintenance.
[2] Ink filter screen to filter impurities.
[3] Ink protection device, the ink pump cannot be opened before the rubber roller and the anilox roller are closed.
[4] Ink shortage alarm device, the computer monitors whether the machine is short of ink in real time, and can automatically stop paper feeding when there is ink shortage, and there are light and sound prompts (Chinese and English voice prompts).
11、印刷相位固定装置Printing phase fixing device
【1】电磁刹车机构,当机台分离或调整相位时,刹车机构限制机台转动,保持原有齿轮位置固定点。
【1】Electromagnetic brake mechanism. When the machine is separated or the phase is adjusted, the brake mechanism restricts the rotation of the machine and maintains the fixed point of the original gear position.
(四)模切部(免版两用结构)Die-cutting department (free version dual-purpose structure)
1、操作功能Operation function
【1】模版辊与优力胶辊在不模状况下通过气缸偏心装置自动脱开可减轻机器空载负荷同时延长优力胶和刀模的寿命。
【2】行星式结构相位调整,360度运转,停止,正反均可操作,调相精度可达0.15 mm方便上版,对版操作。
【3】机械式传动优力胶辊左右移动40毫米,并配有径向差动装置,可使胶辊磨损平均分布可极大的提高优力胶辊使用寿命。
【4】机器配有优力胶修正装置,可对胶辊反复多次进行修正后使用。
【1】The stencil roller and the Uniforce rubber roller are automatically disengaged by the cylinder eccentric device in the absence of a mold, which can reduce the no-load load of the machine and prolong the life of the Uniforce rubber and die.
【2】Planetary structure phase adjustment, 360-degree rotation, stop, both positive and negative operations, the phase adjustment accuracy can reach 0.15 mm, which is convenient for plate loading and plate matching operation.
【3】Mechanical transmission Youli rubber roller moves 40 mm left and right, and is equipped with a radial differential device, which can evenly distribute the rubber roller wear and greatly improve the service life of the Youli rubber roller.
[4] The machine is equipped with a rubber correction device, which can be used after repeated corrections to the rubber roller.
2、刀模辊(下辊)Die roll (lower roll)
【1】外径为360 mm (不含刀模)。
【2】铸钢材料表面研磨,镀硬铬。
【3】动、静平衡校正,增加运转稳定性。
【4】模版固定螺孔间距:轴向100 mm,径向18份等分。
【5】适用刀模高度 25.4 ㎜。
【6】刀模木板厚度:三层纸板用16 mm(兼容16-18mm)。
五层纸板用13 mm(兼容13-15mm)
【7】免版模切装置:可移动调整开槽尺寸,箱高同步调整,可实现常规纸箱免模版模切开槽成型。
[1] The outer diameter is 360 mm (without cutter die).
[2] The surface of cast steel material is ground and plated with hard chromium.
【3】Dynamic and static balance correction to increase running stability.
[4] The fixed screw hole spacing of the template: 100 mm in the axial direction, 18 equal parts in the radial direction.
【5】Applicable knife mold height is 25.4 mm.
[6] The thickness of the die plate: 16 mm for three-layer cardboard (16-18mm compatible).
13 mm for five-layer cardboard (13-15mm compatible)
[7] Plate-free die-cutting device: It can move to adjust the slot size, and adjust the box height synchronously, which can realize the conventional carton-free die-cutting and slotting.
3、胶垫辊(上辊)Rubber pad roller (upper roller)
【1】外径为¢388.9㎜(不含优力胶垫)。
【2】铸钢材料表面研磨,镀硬铬。
【3】动、静平衡校正,增加运转稳定性。
【4】与刀模辊间隙刻度盘手动调整。 图片仅供参考
【5】胶垫厚度8㎜(外径404.9㎜),宽度250㎜。
【6】机械式横向40 ㎜游动装置,可使模切胶垫均匀磨损,延长使用寿命。
【7】优力胶辊配置超越式差速补偿装置,使胶垫辊与模版辊始终自动保持线速度一致;并有效修正模切误差;使用寿命成倍提高,使每批的产品几何数值保持一致,从而减少每次更换成本。
【1】The outer diameter is ¢388.9mm (without Youli rubber pad).
[2] The surface of cast steel material is ground and plated with hard chromium.
【3】Dynamic and static balance correction to increase running stability.
[4] Manually adjust the gap dial with the die roll. the image is only a reference
[5] The thickness of the rubber pad is 8 mm (outer diameter 404.9 mm), and the width is 250 mm.
【6】Mechanical horizontal 40 ㎜ travel device can make the die-cut rubber pad wear evenly and prolong the service life.
[7] Youli rubber roller is equipped with a transcending differential speed compensation device, so that the rubber pad roller and the stencil roller always automatically maintain the same linear speed; and effectively correct the die-cutting error; the service life is doubled, so that the geometric value of each batch of products is maintained Consistent, thereby reducing the cost of each replacement.
4、压线上、下辊Press line and bottom roller
【1】上辊:外径为¢110mm 厚壁钢管,表面研磨,镀硬鉻。
【2】下辊:外径为¢110mm 厚壁钢管,表面研磨,镀硬鉻。
【3】压线轮外径为¢180mm,大外径压线轮,压线成型好。
【4】压线轮自锁式快速调整。
【5】压线轮间隙刻度盘手动调整,调整范围是 0~12mm。
【1】Upper roller: Thick-walled steel pipe with outer diameter of ¢110mm, surface ground, hard chrome plated.
[2] Lower roller: thick-walled steel pipe with outer diameter of ¢110mm, surface ground, hard chrome plated.
[3] The outer diameter of the crimping wheel is ¢180mm, and the crimping wheel is large in diameter, and the crimping is well formed.
[4] Self-locking fast adjustment of the crimping wheel.
[5] Manual adjustment of the pressure wheel gap dial, the adjustment range is 0~12mm.
5、相位调整机构Phase adjustment mechanism
【1】行星式齿轮构造,360度正反转调整,智能化归零。
【2】印刷相位采用PLC触摸屏控制及变频电动数字式360度调整,高低速自动转换(运转、停止均可调整)。可储存订单1000个,调相精度可达0.15m。
【1】Planetary gear structure, 360-degree forward and reverse adjustment, intelligent return to zero.
[2] The printing phase adopts PLC touch screen control and frequency conversion electric digital 360 degree adjustment, high and low speed automatic conversion (operation and stop can be adjusted). 1000 orders can be stored, and the phase modulation accuracy can reach 0.15m.
6、胶垫修正机构Rubber pad correction mechanism
【1】双轴导向,大减速比减速机配合精密丝杠移动刀架。
【2】出厂标配成型刀。
【3】刀架自动移动,到位自动停止。
【1】Double-axis guide, large reduction ratio reducer and precision lead screw to move the tool post.
【2】Forming knives are equipped as standard at the factory.
【3】The tool post moves automatically and stops automatically when it reaches the position.
(五)传动齿轮Transmission gear
1、主传动齿轮Main transmission gear
【1】采用20CrMnTi合金钢,渗碳淬火处理,研磨齿轮。
【2】六级精度(与汽车传动箱齿轮同级)运转顺畅、
噪音小,硬度HRC58-62,寿命长,10年以内基本不会
磨损,可以达到长期印刷套准。
【1】Using 20CrMnTi alloy steel, carburizing and quenching treatment, grinding gear.
[2] Six-level precision (same level as automobile transmission gear) runs smoothly,
Low noise, hardness HRC58-62, long life, basically not within 10 years
Wear and tear can achieve long-term printing registration.
2、连接Connect
【1】全部采用免键连接环,可使轴与齿轮连接,在
大扭距使用时不会有间隙,安装及维修更方便,可使
机器长期传动精度高,保证印刷套准。
【2】全部十字节传动,使调整时齿轮间隙无变化。
【3】双齿轮油泵,多点喷淋润滑。
[1] All keyless connection rings are used to connect the shaft and the gear.
When using large torque, there will be no gap, installation and maintenance are more convenient, which can make
The long-term transmission accuracy of the machine is high to ensure the printing registration.
[2] All ten-byte transmission, so that the gear gap does not change during adjustment.
【3】Double gear oil pump, multi-point spray lubrication.